The challenge
3U Vision, a leading manufacturer of sorting machines, chose PIQAPART to enhance the quality control process of its equipment. The company produces machines that sort products such as rice, seeds, and other granular materials. However, traditional quality control required considerable time and was subject to potential human error. The objective was to reduce inspection times and improve the objectivity of operations significantly.
The solution
The PIQAPART team of experts was commissioned to design a bespoke solution. We developed dedicated LightBoxes that enable operators to carry out rapid and highly accurate quality inspections on sorted products. The operator takes a product sample using a tray, places it inside the LightBox, and PIQAPART analyses the contents within seconds. The system generates a detailed report on the quantity of contaminants or rejects present in the sample.
The application
The implementation of this solution led to a significant simplification of quality control processes. Operators can now perform inspections in seconds rather than the hours previously required, with an unprecedented level of objectivity. This has made it possible to carry out inspections far more frequently, significantly reducing the calibration time of the sorting machines.
The results
The company is gaining a substantial competitive advantage through its ability to offer machines equipped with this innovative quality control system. Reduced inspection times and greater operational objectivity are resulting in a marked reduction in operating costs and improved overall efficiency.
The conclusion
This project demonstrates how PIQAPART’s advanced technology can be used to transform the industry by improving the efficiency and objectivity of quality control operations. 3U Vision is now offering its customers a cutting-edge solution that enhances product quality while reducing operational costs.